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Simple Hybrid Amp

Posted by Circuit Labs on Friday, November 14, 2008

Author: Frans Janssens

050153ukThe debate still goes on as to which are better, valves or transistors. We don’t intend to get involved in that argument here. But if you can’t make your mind up, you should try out this simple amplifier.

This amplifier uses a valve as a pre-amplifier and a MOSFET in the output stage. The strong negative feedback makes the frequency response as flat as a pancake. In the prototype of the amplifier we’ve also tried a few alternative components. For example, the BUZ11 can be replaced by an IRFZ34N and an ECC83 can be used instead of the ECC88. In that case the anode voltage should be reduced slightly to 155 V. The ECC83 (or its US equivalent the 12AX7) requires 2 x 6.3 V for the filament supply and there is no screen between the two triodes, normally connected to pin 9. This pin is now connected to the common of the two filaments. The filaments are connected to ground via R5.

If you’re keeping an eye on the quality, you should at least use MKT types for coupling capacitors C1, C4 and C7. Better still are MKP capacitors. For C8 you should have a look at Panasonic’s range of audio grade electrolytics.

P1 is used to set the amount of negative feedback. The larger the negative feedback is, the flatter the frequency response will be, but the smaller the overall gain becomes. With P2 you can set the quiescent current through T2. We have chosen a fairly high current of 1.3 A, making the output stage work in Class A mode. This does generate a relatively large amount of heat, so you should use a large heatsink for T2 with a thermal coefficient of 1 K/W or better.Click to enlarge

For L1 we connected two secondary windings in series from a 2x18V/225 VA toroidal transformer. The resulting inductance of 150 mH was quite a bit more than the recommended 50 mH. However, with an output power of 1 W the amplifier had difficulty reproducing signals below 160 Hz. The distortion rose to as much as 9% for a signal of 20Hz at 100 mW. To properly reproduce low-frequency signals the amplifier needs a much larger coil with an iron core and an air gap. This prevents the core from saturating when a large DC current flows through the coil.

Such a core may be found in obsolete equipment, such as old video recorders. A suitable core consists of welded E and I sections. These transformers can be converted to the required inductor as follows: cut through the welding, remove the windings, add 250 to 300 windings of 0.8 mm enamelled copper wire, firmly fix the E and I sections back together with a piece of paper in between as isolation. The concepts used in this circuit lend themselves very well to some experimentation. The number of supply voltages can be a bit of a problem to start with. For this reason we have designed a power supply especially for use with this amplifier (Quad power supply for hybrid amp). This can of course just as easily be used with other amplifiers.

The supply uses a cascade stage to output an unstabilised voltage of 170 V for the SRPP (single rail push pull) stage (V1). During initial measurements we found that the ripple on this supply was responsible for a severe hum at the output of the amplifier. To get round this problem we designed a separate voltage regulator (High-voltage regulator with short circuit protection), which can cope with these high voltages.

If you use a separate transformer for the filament supply you can try and see if the circuit works without R5. During the testing we used a DC voltage for the filament supply.

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Although you may not suspect it from the test measurements (see table), this amplifier doesn’t sound bad. In fact, it is easily better than many consumer amplifiers. The output power is fairly limited, but is still enough to let your neighbours enjoy the music as well. It is possible to make the amplifier more powerful, in which case we recommend that you use more than one MOSFET in the output stage.

The inductor also needs to be made beefier. Since this is a Class A amplifier, the supply needs to be able to output the required current, which becomes much greater at higher output powers. The efficiency of the amplifier is a bit over 30%.

COMPONENTS LIST

Resistors
R1 = 1MΩ
R2,R4 = 180Ω
R3 = 2kΩ2
R5 = 1kΩ
R6,R7 = 100kΩ
R8, R9 = 4kΩ7
R10 = 47kΩ
R11,R12,R13 = 1Ω5 5W
P1,P2 = 4kΩ7 preset

Capacitors
C1 = 100nF 250V MKT, lead pitch 15mm, dim. 7x18 mm max.
C2 = 220pF
C3 = 10μF 400V radial, lead pitch 5mm ∅ 13mm max.
C4 = 2μF2 250V, lead pitch 27.5 mm, dim. 11x30 mm max.
C5,C10 = 100nF
C6 = 100μF 25V radial
C7 = 2μF2, lead pitch 5 or 7.5mm
C8,C9 = 4700μF 25V radial, lead pitch 7.5mm, ∅ 18mm max.

   

Inductors
L1 = ≥ 50 mH, not on board, see text
Semiconductors
D1,D2 = 1N4001
T1 = BC337
T2 = BUZ11 (or IRFZ34N

Miscellaneous
V1 = ECC88 with 9-pin valve socket (Chelmer Valve Company)
Heatsink for T2, ≤1 K/W
PCB, ref. 050153-1 from The PCBShop

A few specifications
(IRFZ34N, ECC83, 155 V using 064011-1 and 064016-1,
Uff = 12.6 VDC, 8 Ω load, T2 set to 1.3 A)

min. gain 12.3x
max. gain 31.6x
input sensitivity 0.64 V at min. gain
bandwidth >200 kHz
LF roll-off 11 Hz
THD+N (1 kHz/1W/8Ω)

0.09% (BW = 80 kHz)

supply ripple (100 Hz)

–80 dB (at 1 W output)

Pmax (1% THD) 7.6 W (1 kHz)
damping factor 17

(Elektor Electronics Magazine – 07/2006)



Download this article (direct link #050153.pdf)

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